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KAMOUFLAGE 1V60 - Installation
Operation: manual opening
Kamouflage 2V:
Remove the finishing cap from the shutter. To do this, use the hook with key ring that is delivered with the product. You may attach this tool to the key through its handy key ring.
Unlocking 1V
Insert the key in the lock. Turn the key 20° anti-clockwise: the shutter opens. Remove the key from the lock.
Insert the key in the lock. Turn the key 20° anti-clockwise: the shutter opens. Remove the key from the lock.
Unlocking 2V
Insert the key in the lock. Turn the key 20° anti-clockwise: the shutter opens. Remove the key from the lock.
Insert the key in the lock. Turn the key 20° anti-clockwise: the shutter opens. Remove the key from the lock.
Operation: manual closing
:
Resetting 1V
Remove the finishing cap from the shutter. To do this, use the hook with key ring that is delivered with the product. You may attach this tool to the key through its handy key ring.
Remove the finishing cap from the shutter. To do this, use the hook with key ring that is delivered with the product. You may attach this tool to the key through its handy key ring.
Insert the key in the lock. Turn the key 15° clockwise, the key gets blocked in the lock and can be used to pull the shutter.
Press on the blocking devices.
Close the shutter by pulling at the key.
Turn the key 15° clockwise, the key unblocks from the lock. Withdraw the key.
Close the shutter by pulling at the key.
Turn the key 15° clockwise, the key unblocks from the lock. Withdraw the key.
Resetting 2V
Press on both blocking devices to deactivate them.
Press on both blocking devices to deactivate them.
Remove the finishing cap from the shutter. To do this, use the hook with key ring that is delivered with the product. You may attach this tool to the key through its handy key ring.
Insert the key in the lock in the second shutter. Turn the key 15° clockwise, the key gets blocked in the lock and can be used to pull the shutter.
Pull both shutters towards you with the key and the cord that is attached to the cap. Make sure that the shutters hook in each other as illustrated. Turn the key 15° counter clock wise, the key unblocks from the lock. Withdraw the key and put the finishing caps back in place.
Electrical wiring
The electrical supply can be done at the 4 corners of the shutter.
Drill a hole in the refractory material at the chosen corner(s). The galvanised part at the inside of the shutter is already indented.
Caution: after passing and fixing the cables, you need to seal the drilled hole in the refractory plates around the electrical cables with fire resistant adhesive sealant (BCM f.e.).
Caution: after passing and fixing the cables, you need to seal the drilled hole in the refractory plates around the electrical cables with fire resistant adhesive sealant (BCM f.e.).
Pierce an opening in the connection box. Affix the grommet delivered with the product.
Lead the cables through the opening. Use the protective sleeve (1), the fixation clips (2) and the plastic cable clamp (3) to attach the cables to the frame. Lead the cables to the connection box through the grommet (4) and connect according to the electrical connection diagram.
Position in the duct
The shutter is fixed in the opening. It can be placed either in the duct, in the duct axis, outside the duct or duct extension or in surface-mounted.
Shock absorbers for the doors
Shock absorbers (foam) come standard with the shutter. They can be affixed to the inner face of the door to prevent it from hitting the shaft wall when opening.
Be sure to cut these blocks to the correct dimensions so that the blocking mechanism can engage when the door opens.
Installation into vertical concrete shaft with mounting frame
The product was tested and approved in:
- Concrete ≥ 70 mm | EI 60 (ved i o) S 1500 AA multi | Kamouflage 60 | Type of installation: in duct/shaft-mounted 0/180°. Minimal in-between distances authorised. | 300x385 mm ≤ Kamouflage 1V ≤ 700x1075 mm; 350x385 mm ≤ Kamouflage 2V ≤ 1100x1105 mm
installation smoke shutter with EASY-KAP mounting frame:
In case the mounting frame is screwed:
Make an opening with dimensions (W+20) x (H+20) mm.
In case the mounting frame is fixed with mortar:
Make an opening with dimensions (W+20) x (H+20) mm till (W+100) x (H+100) mm.
Make an opening with dimensions (W+20) x (H+20) mm.
In case the mounting frame is fixed with mortar:
Make an opening with dimensions (W+20) x (H+20) mm till (W+100) x (H+100) mm.
The mounting frame should always be fastened to the concrete shaft with screws and dowels (Ø 6 x minimum 60 mm, steel or stainless steel).
For an opening with dimensions up to (W+20) x (H+20) mm:
Two fixing lugs are provided at the bottom and at the top of the mounting frame: fold these against the shaft and fasten the mounting frame with 4 screws Ø 6 x 60 mm, taking care not to misshape it. These screws can be inserted through any of the punched holes in the lugs, depending on the thickness of the shaft wall. The finished opening must have the same size as the mounting frame (W+10) x (H+10) mm.
For an opening with dimensions up to (W+100) x (H+100) mm:
Apply mortar around the opening to reduce the opening to the outer dimensions of the frame, then proceed as mentioned above to fasten the frame into the opening. Make sure that the gap between the frame and the opening is sealed completely with mortar.
The mortar must harden completely before attaching the shutter to the mounting frame.
For an opening with dimensions up to (W+20) x (H+20) mm:
Two fixing lugs are provided at the bottom and at the top of the mounting frame: fold these against the shaft and fasten the mounting frame with 4 screws Ø 6 x 60 mm, taking care not to misshape it. These screws can be inserted through any of the punched holes in the lugs, depending on the thickness of the shaft wall. The finished opening must have the same size as the mounting frame (W+10) x (H+10) mm.
For an opening with dimensions up to (W+100) x (H+100) mm:
Apply mortar around the opening to reduce the opening to the outer dimensions of the frame, then proceed as mentioned above to fasten the frame into the opening. Make sure that the gap between the frame and the opening is sealed completely with mortar.
The mortar must harden completely before attaching the shutter to the mounting frame.
Put aside the screws that are affixed to one of the cross slats, then unscrew the 4 cross slats of the mounting frame and fold the 8 fastening plates in the frame.
When the EASY-KGC mounting frame is used, unfold the drop-guard grid (90°) in the shaft.
When the EASY-KGC mounting frame is used, unfold the drop-guard grid (90°) in the shaft.
Rotate the four fastening plates on the damper 90° (to the upright position).
Open and position the shutter in the mounting frame. If VM magnet: remove the key from the lock to open the shutter.
Fasten the shutter onto the mounting frame with the 4 screws supplied, as shown in the drawing. Tightening the screws pulls the shutter towards the wall until its final position. You can also slightly correct the angle of the shutter with respect to the mounting frame.
Connect the mechanism according to the wiring diagram.
Test the proper operation of the shutter.
Fasten the shutter onto the mounting frame with the 4 screws supplied, as shown in the drawing. Tightening the screws pulls the shutter towards the wall until its final position. You can also slightly correct the angle of the shutter with respect to the mounting frame.
Connect the mechanism according to the wiring diagram.
Test the proper operation of the shutter.
Installation into vertical concrete shaft without mounting frame
The product was tested and approved in:
- Concrete ≥ 70 mm | EI 60 (ved i o) S 1500 AA multi | Kamouflage 60 | Type of installation: in duct/shaft-mounted 0/180°. Minimal in-between distances authorised. | 300x385 mm ≤ Kamouflage 1V ≤ 700x1075 mm; 350x385 mm ≤ Kamouflage 2V ≤ 1100x1105 mm
Rotate the four fastening plates on the damper 90° (to the upright position).
The fastening plates are not used for an installation without a mounting frame.
The fastening plates are not used for an installation without a mounting frame.
Make an opening with dimensions (W+10) x (H+10) mm.
Open and position the shutter in the opening. If VM magnet: remove the key from the lock to open the shutter.
Fix the shutter in the opening using 4 screws and dowels Ø6 x 40 mm.
Connect the mechanism according to the wiring diagram.
Test the proper operation of the shutter.
Open and position the shutter in the opening. If VM magnet: remove the key from the lock to open the shutter.
Fix the shutter in the opening using 4 screws and dowels Ø6 x 40 mm.
Connect the mechanism according to the wiring diagram.
Test the proper operation of the shutter.
Installation into vertical duct with built-in mounting frame: general instructions for all types of ducts (other than concrete)
installation smoke shutter with EASY-KAP mounting frame:
Make an opening with dimensions (W+A) x (H+A) mm. A = 2 x thickness sleeve (e) + 20 mm .
Fit a sleeve of the same type of material and thickness as the duct (thickness e) of minimum 105 mm deep in the opening.
See details per type of duct hereafter.
Fit a sleeve of the same type of material and thickness as the duct (thickness e) of minimum 105 mm deep in the opening.
See details per type of duct hereafter.
Fasten and seal the mounting frame. See details per type of duct hereafter.
Two fixing lugs are provided at the bottom and at the top of the mounting frame: fold these against the sleeve. When fixed with screws, fasten the mounting frame to the sleeve with chipboard screws Ø 6 x e mm. These screws can be fixed in one of the openings provided for this purpose, depending on the depth of the sleeve.
Take care not to misshape the frame during its installation. The finished opening must have the same size as the mounting frame (W+10) x (H+10) mm.
Two fixing lugs are provided at the bottom and at the top of the mounting frame: fold these against the sleeve. When fixed with screws, fasten the mounting frame to the sleeve with chipboard screws Ø 6 x e mm. These screws can be fixed in one of the openings provided for this purpose, depending on the depth of the sleeve.
Take care not to misshape the frame during its installation. The finished opening must have the same size as the mounting frame (W+10) x (H+10) mm.
Put aside the screws that are affixed to one of the cross slats, then unscrew the 4 cross slats of the mounting frame and fold the 8 fastening plates in the frame.
When the EASY-KGC mounting frame is used, unfold the drop-guard grid (90°) in the duct.
When the EASY-KGC mounting frame is used, unfold the drop-guard grid (90°) in the duct.
Rotate the four fastening plates on the damper 90° (to the upright position).
Open and position the shutter in the mounting frame. If VM magnet: remove the key from the lock to open the shutter.
Fasten the shutter onto the mounting frame with the 4 screws supplied, as shown in the drawing. Tightening the screws pulls the shutter towards the wall until its final position. You can also slightly correct the angle of the shutter with respect to the mounting frame.
Connect the mechanism according to the wiring diagram.
Test the proper operation of the shutter.
Fasten the shutter onto the mounting frame with the 4 screws supplied, as shown in the drawing. Tightening the screws pulls the shutter towards the wall until its final position. You can also slightly correct the angle of the shutter with respect to the mounting frame.
Connect the mechanism according to the wiring diagram.
Test the proper operation of the shutter.
Installation into vertical duct (without a mounting frame): general instructions for all types of ducts (other than concrete)
Rotate the four fastening plates on the damper 90° (to the upright position).
The fastening plates are not used for an installation without a mounting frame.
The fastening plates are not used for an installation without a mounting frame.
Make an opening with dimensions (W+A) x (H+A) mm. A = 2 x thickness sleeve (e) + 10 mm.
Fit a sleeve of the same type of material and thickness as the duct (thickness e) of minimum 105 mm deep in the opening.
Open and position the shutter in the opening. If VM magnet: remove the key from the lock to open the shutter.
Fix the shutter in the opening using 4 screws Ø6 x 40 mm.
Caution: make sure that the screws don't exceed the sleeve's thickness!
Connect the mechanism according to the wiring diagram.
Test the proper operation of the shutter.
Fit a sleeve of the same type of material and thickness as the duct (thickness e) of minimum 105 mm deep in the opening.
Open and position the shutter in the opening. If VM magnet: remove the key from the lock to open the shutter.
Fix the shutter in the opening using 4 screws Ø6 x 40 mm.
Caution: make sure that the screws don't exceed the sleeve's thickness!
Connect the mechanism according to the wiring diagram.
Test the proper operation of the shutter.
Installation into vertical duct PROMATECT L500
The product was tested and approved in:
- Promatect L500 ≥ 30 mm | EI 60 (ved i o) S 1500 AA multi | Kamouflage 60 | Type of installation: in duct/shaft-mounted 0/180°. Minimal in-between distances authorised. | 300x385 mm ≤ Kamouflage 1V ≤ 700x1075 mm; 350x385 mm ≤ Kamouflage 2V ≤ 1100x1105 mm
Installation with mounting frame:
Assemble the sleeve with staples and affix the assembled sleeve to the duct wall with staples.
Coat the edges of the opening with adhesive plaster type Promacol S.
Seal the mounting frame with Promacol S taking care not to misshape it.
Assemble the sleeve with staples and affix the assembled sleeve to the duct wall with staples.
Coat the edges of the opening with adhesive plaster type Promacol S.
Seal the mounting frame with Promacol S taking care not to misshape it.
Installation without mounting frame:
Assemble the sleeve with staples and affix the assembled sleeve to the duct wall with staples.
Assemble the sleeve with staples and affix the assembled sleeve to the duct wall with staples.
Installation into vertical duct GEOFLAM (LIGHT) / GEOTEC
The product was tested and approved in:
- Geoflam ≥ 30 mm | EI 60 (ved i o) S 1500 AA multi | Kamouflage 60 | Type of installation: in duct/shaft-mounted 0/180°. Minimal in-between distances authorised. | 300x385 mm ≤ Kamouflage 1V ≤ 700x1075 mm; 350x385 mm ≤ Kamouflage 2V ≤ 1100x1105 mm
- Geotec ≥ 30 mm | EI 60 (ved i o) S 1500 AA multi | Kamouflage 60 | Type of installation: in duct/shaft-mounted 0/180°. Minimal in-between distances authorised. | 300x385 mm ≤ Kamouflage 1V ≤ 700x1075 mm; 350x385 mm ≤ Kamouflage 2V ≤ 1100x1105 mm
Installation with mounting frame:
Coat the edges of the opening with adhesive plaster type PLACOL (in case of Geoflam) or GEOCOL (S) (in case of Geotec).
In case of Geotec you can also assemble the sleeve with glue and screws Ø 5 x (2 x e) mm and affix the assembled sleeve to the duct wall with glue and screws Ø 5 x (2 x e) mm every 100 mm.
Seal the joints between uprights and cross pieces and between the lining and the wall with vegetable fibre caulking and plaster or with GEOCOL (S) (in case of Geotec).
Two fixing lugs are provided at the bottom and at the top of the mounting frame: fold these against the sleeve. Caulk the mounting frame to the duct with vegetable fibre or (in case of Geotec) you can also coat the opening with Geocol (S) and fasten the mounting frame with screws of Ø 5 x e mm. Take care not to misshape the frame.
Coat the edges of the opening with adhesive plaster type PLACOL (in case of Geoflam) or GEOCOL (S) (in case of Geotec).
In case of Geotec you can also assemble the sleeve with glue and screws Ø 5 x (2 x e) mm and affix the assembled sleeve to the duct wall with glue and screws Ø 5 x (2 x e) mm every 100 mm.
Seal the joints between uprights and cross pieces and between the lining and the wall with vegetable fibre caulking and plaster or with GEOCOL (S) (in case of Geotec).
Two fixing lugs are provided at the bottom and at the top of the mounting frame: fold these against the sleeve. Caulk the mounting frame to the duct with vegetable fibre or (in case of Geotec) you can also coat the opening with Geocol (S) and fasten the mounting frame with screws of Ø 5 x e mm. Take care not to misshape the frame.
Installation without mounting frame:
Coat the edges of the opening with adhesive plaster type PLACOL (in case of Geoflam) or GEOCOL (S) (in case of Geotec).
Seal the joints between uprights and cross pieces and between the lining and the wall with vegetable fibre caulking and plaster or with GEOCOL (S) (in case of Geotec).
In case of Geotec you can also assemble the sleeve with glue and screws Ø 5 x (2 x e) mm and affix the assembled sleeve to the duct wall with glue and screws Ø 5 x (2 x e) mm every 100 mm.
Coat the edges of the opening with adhesive plaster type PLACOL (in case of Geoflam) or GEOCOL (S) (in case of Geotec).
Seal the joints between uprights and cross pieces and between the lining and the wall with vegetable fibre caulking and plaster or with GEOCOL (S) (in case of Geotec).
In case of Geotec you can also assemble the sleeve with glue and screws Ø 5 x (2 x e) mm and affix the assembled sleeve to the duct wall with glue and screws Ø 5 x (2 x e) mm every 100 mm.
Installation into vertical duct TECNIVER
The product was tested and approved in:
- Tecniver ≥ 35 mm | EI 60 (ved i o) S 1500 AA multi | Kamouflage 60 | Type of installation: in duct/shaft-mounted 0/180°. Minimal in-between distances authorised. | 300x385 mm ≤ Kamouflage 1V ≤ 700x1075 mm; 350x385 mm ≤ Kamouflage 2V ≤ 1100x1105 mm
Installation with mounting frame:
Put glue type CF GLUE on the uprights and cross pieces and between the lining and the wall. Screw the sleeve using chipboard screws Ø5 x 70 mm at 150 mm intervals.
Two fixing lugs are provided at the bottom and at the top of the mounting frame: fold these against the sleeve. First coat the opening with glue CF GLUE. Glue the mounting frame to the lining taking care not to misshape it.
Put glue type CF GLUE on the uprights and cross pieces and between the lining and the wall. Screw the sleeve using chipboard screws Ø5 x 70 mm at 150 mm intervals.
Two fixing lugs are provided at the bottom and at the top of the mounting frame: fold these against the sleeve. First coat the opening with glue CF GLUE. Glue the mounting frame to the lining taking care not to misshape it.
Installation without mounting frame:
Put glue type CF GLUE on the uprights and cross pieces and between the lining and the wall. Screw the sleeve using chipboard screws Ø5 x 70 mm at 150 mm intervals.
Put glue type CF GLUE on the uprights and cross pieces and between the lining and the wall. Screw the sleeve using chipboard screws Ø5 x 70 mm at 150 mm intervals.
Installation into vertical duct GLASROC F V500
The product was tested and approved in:
- Glasroc F V500 ≥ 35 mm | EI 60 (ved i o) S 1500 AA multi | Kamouflage 60 | Type of installation: in duct/shaft-mounted 0/180°. Minimal in-between distances authorised. | 300x385 mm ≤ Kamouflage 1V ≤ 700x1075 mm; 350x385 mm ≤ Kamouflage 2V ≤ 1100x1105 mm
Installation with mounting frame:
Put glue type GLASROC F V500 on the uprights and cross pieces and between the lining and the wall. Screw the sleeve using chipboard screws Ø5 x 70 mm at 150 mm intervals.
Two fixing lugs are provided at the bottom and at the top of the mounting frame: fold these against the sleeve. First coat the opening with glue GLASROC F V500. Glue the mounting frame to the lining taking care not to misshape it.
Put glue type GLASROC F V500 on the uprights and cross pieces and between the lining and the wall. Screw the sleeve using chipboard screws Ø5 x 70 mm at 150 mm intervals.
Two fixing lugs are provided at the bottom and at the top of the mounting frame: fold these against the sleeve. First coat the opening with glue GLASROC F V500. Glue the mounting frame to the lining taking care not to misshape it.
Installation without mounting frame:
Put glue type GLASROC F V500 on the uprights and cross pieces and between the lining and the wall. Screw the sleeve using chipboard screws Ø5 x 70 mm at 150 mm intervals.
Put glue type GLASROC F V500 on the uprights and cross pieces and between the lining and the wall. Screw the sleeve using chipboard screws Ø5 x 70 mm at 150 mm intervals.
Installation into vertical duct EXTHAMAT
The product was tested and approved in:
- Exthamat ≥ 25 mm | EI 60 (ved i o) S 1500 AA multi | Kamouflage 60 | Type of installation: in duct/shaft-mounted 0/180°. Minimal in-between distances authorised. | 300x385 mm ≤ Kamouflage 1V ≤ 700x1075 mm; 350x385 mm ≤ Kamouflage 2V ≤ 1100x1105 mm
Installation with mounting frame:
Coat the edges of the opening with adhesive plaster.
Seal the joints between uprights and cross pieces and between the lining and the wall with vegetable fibre caulking and plaster.
Two fixing lugs are provided at the bottom and at the top of the mounting frame: fold these against the sleeve. Caulk the mounting frame to the duct with vegetable fiber caulking and plaster and taking care not to misshape it.
Coat the edges of the opening with adhesive plaster.
Seal the joints between uprights and cross pieces and between the lining and the wall with vegetable fibre caulking and plaster.
Two fixing lugs are provided at the bottom and at the top of the mounting frame: fold these against the sleeve. Caulk the mounting frame to the duct with vegetable fiber caulking and plaster and taking care not to misshape it.
Installation without mounting frame:
Coat the edges of the opening with adhesive plaster.
Seal the joints between uprights and cross pieces and between the lining and the wall with vegetable fibre caulking and plaster.
Coat the edges of the opening with adhesive plaster.
Seal the joints between uprights and cross pieces and between the lining and the wall with vegetable fibre caulking and plaster.
Installation into vertical duct DESENFIRE (HD/THD/STR)
The product was tested and approved in:
- Desenfire HD ≥ 25 mm | EI 60 (ved i o) S 1500 AA multi | Kamouflage 60 | Type of installation: in duct/shaft-mounted 0/180°. Minimal in-between distances authorised. | 300x385 mm ≤ Kamouflage 1V ≤ 700x1075 mm; 350x385 mm ≤ Kamouflage 2V ≤ 1100x1105 mm
Installation with mounting frame:
Coat the edges of the opening with adhesive plaster, type FACILIS.
Seal the joints between uprights and cross pieces and between the lining and the wall with vegetable fibre caulking and plaster.
Two fixing lugs are provided at the bottom and at the top of the mounting frame: fold these against the sleeve. Caulk the mounting frame to the duct with vegetable fiber caulking and plaster and taking care not to misshape it.
Coat the edges of the opening with adhesive plaster, type FACILIS.
Seal the joints between uprights and cross pieces and between the lining and the wall with vegetable fibre caulking and plaster.
Two fixing lugs are provided at the bottom and at the top of the mounting frame: fold these against the sleeve. Caulk the mounting frame to the duct with vegetable fiber caulking and plaster and taking care not to misshape it.
Installation without mounting frame:
Coat the edges of the opening with adhesive plaster, type FACILIS.
Seal the joints between uprights and cross pieces and between the lining and the wall with vegetable fibre caulking and plaster.
Coat the edges of the opening with adhesive plaster, type FACILIS.
Seal the joints between uprights and cross pieces and between the lining and the wall with vegetable fibre caulking and plaster.
Installation at minimal distances
The shutters can be installed at minimal distance on top of or next to each other, if they are mounted in separate sleeves made from the duct material with the required fire resistance. It is advised not to exceed a 4 x 2 configuration (W x H).
In case several shutters are mounted at a minimal distance, the bearing and reinforcement points of the duct must be adjusted in proportion to the increased weight. The installation of the duct must comply with the classification report delivered by the duct manufacturer.
When mounting in a concrete shaft, you need to provide a continuous reinforcement in the vertical columns of at least 4 x Ø 8 mm.
Finishing
The upper face of the shutter consists of a sheet of plasterboard, which you can decorate to match the wall in which the shutter is installed (paint or wallpaper).
A coat of paint can be applied on the unexposed face of the shutter and the frame; wallpaper can be applied to the shutter.
Covering plate of plasterboard: fill the holes of the screws with a suitable filler. Let it dry and sand. Apply a primer paint suitable for plasterboard.
Frame of anodised aluminium: apply a primer suitable for metal. With the option PRIM, the frame is already prepared with a primer, ready to be painted.
Once the primer is dry, proceed with the finishing (paint or wallpaper).
Caution: don't fill / cover the joint between the covering plate and the aluminium profile in order to guarantee that the shutter can open.
The options ATOUT RAL9010 / ALU (ALU not available on ceiling (P) model) and PRIM facilitate the finishing phase. With option ATOUT RAL9010 / ALU the shutter is supplied with a finished aspect, laquered white or aluminium. With option PRIM the frame is pre-painted with a primer.
A coat of paint can be applied on the unexposed face of the shutter and the frame; wallpaper can be applied to the shutter.
Covering plate of plasterboard: fill the holes of the screws with a suitable filler. Let it dry and sand. Apply a primer paint suitable for plasterboard.
Frame of anodised aluminium: apply a primer suitable for metal. With the option PRIM, the frame is already prepared with a primer, ready to be painted.
Once the primer is dry, proceed with the finishing (paint or wallpaper).
Caution: don't fill / cover the joint between the covering plate and the aluminium profile in order to guarantee that the shutter can open.
The options ATOUT RAL9010 / ALU (ALU not available on ceiling (P) model) and PRIM facilitate the finishing phase. With option ATOUT RAL9010 / ALU the shutter is supplied with a finished aspect, laquered white or aluminium. With option PRIM the frame is pre-painted with a primer.
General remarks
- The installation must comply with the installation manual and the classification report.
- The installation of the smoke control duct must comply with the classification report delivered by the manufacturer.
- Axis orientation: see the declaration of performance.